Die Cutting vs. Laser Cutting: What's the Difference?

There are many significant differences between

Die cutting and Laser cutting. For the convenience of your work, you should know the difference between them. Otherwise, it will be difficult for you to get a beautiful finish.

So let us know what causes the difference between these two processes.

Die Cutting:

This is the process of cutting the material into unique shapes after printing. For less strong objects, you can use a die for cutting.

For different shapes and decorative shapes, you have to go through the die cutting operation. Place the material on a soft or wooden metal block and you have to run a die which will give you the desired shape.

After running that die on the block, you will be able to cut the material through a cutting tool.

Advantages:

鈼咺t provides flexibility

鈼哢nique design cutting is possible

鈼咥ffordable and lower cost

鈼哊o bending and curvature

鈼咰omplicated shapes can be achieved

鈼哘uick operation

鈼?鈼?Can make multiple cuts

鈼?Can make multiple layers of cuts

鈼?Best for achieving creases on plastic and card

Disadvantages:

鈼?The cutting tool is a sharp blade and can be dangerous

鈼?New die for each design

鈼?The log must be perfect so that it is free from any interference during the cutting process

Laser cutting:

The cutting process using laser is called laser cutting machine. The operation is run by the machine by operating the high laser rays.

It is a completely automated process that runs on a computer. You just need to insert the design tool into the required mold in the material.

Advantages:

鈼哅ore valuable work is possible

鈼員iny designs can be drawn by this

鈼員he density of the material is not a problem at all

鈼員he production time is shorter

鈼咰ustomization is easier

鈼員he efficiency level is high

Disadvantages:

鈼咰annot process mixed types of materials

鈼哤ork at different temperatures

鈼咷enerate dust and smoke

鈼咹igh cost

鈼咰onsume high energy

鈼哅ay cause burns or other types of accidents

Similarities between die cutting and laser cutting:

The similarities between these two cutting operations are that they both first require a die to run the operation.

To run the operation, you will insert a die, which will replicate the cutter, and in feedback, you will get the design you want.

Differences between die cutting and laser cutting:

The main difference between them is automatic and manual creation. Laser cutting operation runs automatically while die cutting is run by an operator.

From a distance, the operator just handles the laser cutting operation by adjusting the temperature and other functions of the laser. But for die cutting operation there is no need to set up atmospheric things!!

He/she just has to cut the material according to the die.

In standalone cutting operation you have to insert the die and apply pressure on the points but in laser cutting, you don鈥檛 need this.

You have to insert the dye into the computer and then the laser cutter will recognize the design and perform its operation.

If your client wants such a precious piece with such a complex design, then there is no other choice than using laser cutting. The time and perfection between die cutting and laser cutting is important.

Conclusion:

So, in conclusion, you should say that in their field, the cutting function is the best. If you need more precision or perfection, then you should go for Laser Cutting.

But there is one thing here, that is money!!!

Yes, laser cutting is expensive no matter die cutting is not. If you have money issues like this then you can focus on the perfect die design as this will allow you to use a die cutter.

Both die cutting and dicing work but laser cutting offers great precision.